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I'm building a rgb laser too, thanks for leting me know where to get the high powered green laser.

I don't have a power meter, but the optics that I used were the pbs (polorized beam spliter) from the phr-803t for violet and red, and I cut down the turning mirror used to turn the lasers towards the dvd from the phr-803t and used that to join green.

I'm building a rgv laser too, the red laser is 250mw, the blu-ray laser is 150mw and the green laser is 35mw. This 435mw laser is pocket sized too, though the power isn't 435mw, because of the optics it is only about 400mw.

I got a high powered ir laser out of the lpc-815 20x dvd burner sled and I was able to run it at 420 ma, though it just burned out a month after building it, it lit matches very fast, even faster than the red laser in that sled.